A roll-forming machine - the key to faster, smarter construction

⏱️ 9 min read

The modern construction industry thrives on speed, accuracy, and innovation. If you’re looking to streamline your building projects and lower your total costs, a roll-forming machine might just be the game-changer you need. This post highlights Howick’s industry-leading roll-forming solutions - trusted worldwide for their precision and robust performance. 

Howick Frama 7800 roll forming machine

Whether you are a contractor, developer, or manufacturer, read on to discover how our FRAMA™ range, our innovative X-TENDA™ 3600, and our custom roll-forming machines can lift your construction performance and help you build better buildings faster.

Why roll-forming machines are so essential in today’s market

Roll-forming machines convert coiled metal - typically steel - into consistently shaped components through a series of rollers. Each roller set gradually bends the material into the desired profile. This continuous process:

  • Increases throughput: Roll-forming can produce high volumes of uniform components faster than many traditional fabrication methods.

  • Minimises waste: Gradual shaping means less off-cut material and fewer rejected parts.

  • Enhances structural precision: Machine-tooled rollers ensure tight tolerances, reducing the risk of misalignment during assembly.

howick roll-forming machine

What's more, with innovations in modern roll-forming technology such as extendable or telescopic framing, offsite manufacturing with light steel framing automation is dramatically improving construction efficiency, leading to reduced costs and labour requirements.

These advantages are especially crucial in the U.S. construction sector, where labour shortages and rising material costs intensify the need for automated, waste-reducing processes. For more information on construction labour trends, see the Associated General Contractors of America’s Workforce Survey.

 


 

The Howick difference: nearly five decades of roll-forming expertise

Howick Ltd is not just another equipment supplier. With nearly 50 years of industry experience, we have refined the art of roll-forming to meet the evolving needs of builders worldwide. Our innovative, precision machines power projects on every continent, acclaimed for:

Unmatched precision

Our proprietary roll tooling technology shapes steel with near-microscopic accuracy - often within ±0.5 mm (1/64”) - boosting overall build quality.

Robust engineering

Each Howick machine is built to handle tough operating environments. This longevity can significantly lower your total cost of ownership.

Automation and integration

Our solutions integrate seamlessly with CAD/BIM workflows, reducing manual errors and accelerating project timelines.

Customer-focused support

From installation to operator training, our global support team ensures you get the most out of your investment. 

Introducing the Howick FRAMA™ range

Howick FRAMA™ machines are the workhorses of light gauge steel framing. Whether you’re constructing residential units, commercial spaces, or modular builds, FRAMA™ machines help you produce high-quality framing components quickly and with minimal waste.

Key benefits of the FRAMA™ range

Flexibility: Produce studs, joists, trusses, or other custom profiles with ease.

High speed and volume: Some FRAMA™ models can run at over 3,600 linear feet (1,100 metres) of steel per hour.

Construction efficiency: All punching and fixing holes are placed through pinpoint, accurate computer control to be self-locating and jigging, further saving time and improving efficiency.

User-friendly interface: Our intuitive control systems integrate with your preferred construction software suite, reduce operator learning curves, limit errors and saving time and money.

howick frama 3200 roll forming machine

Did you know?

According to the Steel Framing Industry Association, steel has the highest strength-to-weight ratio of any building material, making it ideal for construction projects that require both sturdiness and efficiency.

 


 

The X-TENDA™ 3600: a groundbreaking telescopic roll-forming solution

Howick’s X-TENDA™ 3600 introduces a revolutionary approach to steel framing. Its telescopic components can adapt to varying building dimensions, reducing onsite modifications and labour costs.

What makes the X-TENDA™ 3600 unique?

  • Adjustable frame lengths: instantly “extend” or “retract” framing sections for quick installation.

  • Time savings: cut your framing installation time by up to 50% (as demonstrated in real-world projects, see our Victoria Lane Apartments case study for details).

  • Reduced material waste: fabricate components that precisely match your architectural plans, minimising off-cuts.

xtenda-3600-steel-framing

Real-world example:

Victoria Lane Apartments in Wellington, New Zealand, utilised telescopic LGS panels formed on the XTENDA™ 3600, cutting installation time by 50%. Source: Rollforming Services Ltd | Howick Ltd

 


 

 

The Howick TH200 : precision top-hat battens for durable, efficient builds

The Howick TH200 roll-forming machine is designed specifically to produce high-precision, lightweight top hat battens (25-22 gauge), ideal for projects requiring robust performance in challenging conditions.

Its precise cut-to-length capability significantly reduces onsite waste, boosts installation efficiency, and delivers battens compatible with both timber and steel truss or rafter systems, perfectly aligning with the push for sustainable, automated, and cost-effective construction solutions.

 


 

 

Howick Strut roll-forming machine: streamlined support systems for modern construction

The Howick Strut machine manufactures 41mm-wide strut channels, engineered to integrate seamlessly with all cable and pipe support systems.

These struts offer reduced lead times and minimised waste, all cut to exact lengths, eliminating the need for onsite modifications.

This machine caters to light, medium, and heavy-duty strut applications, ensuring adaptability across diverse project requirements.

roll-forming-machine-strut-profiles

 


 

Custom roll-forming machines: tailored to your unique needs

We understand that every construction project is different. That’s why custom-built roll-forming machines from Howick offer endless possibilities, whether you require unique profile shapes, specialised punching patterns, or integrated robotics.

Benefits of going custom

  • Specialised profiles: our engineers design roller sets for complex or niche applications.

  • Seamless workflow integration: we ensure the machine’s software interacts smoothly with your existing systems, boosting overall efficiency.

Pro tip: When evaluating custom roll-forming solutions, clearly define your required production rates, material specifications, and budgetary constraints. This helps our team tailor a solution that maximises return on investment.

 


 

How steel roll-forming supports sustainable construction

Beyond speed and accuracy, roll-forming aligns with the industry’s push for eco-friendly, low-waste building methods:

  • High recyclability: according to the American Iron and Steel Institute (AISI), about 88% of all steel in the U.S. is recycled, making steel one of the most recycled materials worldwide.

  • Reduced onsite waste: machine-formed components are cut to fit together precisely, minimising excess.

  • Lightweight strength: lower transportation costs and carbon footprint, thanks to steel’s excellent strength-to-weight ratio.

For more insights on steel’s sustainability advantages, visit SteelConstruction.info.

 


 

5 reasons to choose Howick roll-forming machines

  1. Proven track record: Nearly five decades of innovation and thousands of successful installations globally.

  2. Cutting-edge technology: our machines incorporate BIM-compatible design and advanced software controls.

  3. Comprehensive range: from the high-speed FRAMA™ to the telescopic X-TENDA™ 3600 and fully custom solutions.

  4. Responsive support: post-sales service, training, and maintenance from experts who genuinely understand your needs.

  5. Sustainability: leverage steel’s recyclability and Howick’s efficient manufacturing processes for an eco-conscious solution.

Internal links for further exploration

·       Howick FRAMA™ roll-forming machines

·       Howick X-TENDA™ 3600

·       Custom-Built Roll-Forming Machines

·       Roll-forming Machine Applications

·       50 Years of Howick Innovation in Roll-forming Technology

 

FAQs: Roll-forming machines and Howick

1. How do I know which Howick machine is right for my project?

Generally speaking, our FRAMA™ series suits most light gauge steel framing tasks. The X-TENDA™ 3600 is ideal for telescopic systems, and our custom roll forming machines handle special profiles or high-volume runs. Contact us to discuss your specific needs.

2. Are Howick’s roll-forming machines compatible with BIM software?

Yes, all Howick machines are BIM-friendly, enabling seamless data transfer from your CAD designs directly to the manufacturing process.

3. What kind of maintenance do these machines require?

Routine checks, roller alignment, and system calibration are typically all that is needed. Howick provides thorough documentation and can arrange in-person training or remote support.

4. Do you ship and install machines throughout the USA and the world?

Absolutely. Our dedicated installation team and network of partners service clients across the United States, and throughout the world.

 


 

Ready to transform your construction process?

If you’re searching for a roll-forming machine that sets new standards for speed, quality, and flexibility, Howick Ltd is ready to help. Harness the power of precision-engineered steel framing, reduce onsite labour needs, and champion sustainability in your builds, all while enhancing your bottom line.

Contact us at https://www.howickltd.com/get-in-touch to learn more about our comprehensive range of roll-forming solutions, request a custom quote, or schedule an in-depth demonstration.

 


 

Sources and citations:

By combining world-class engineering with deep sector expertise, Howick has made it easier than ever for builders throughout the United States and the rest of the world to stay competitive and future-ready.

Join the ranks of global construction leaders who trust Howick for their roll-forming needs and experience the difference that precision, performance, and partnership can make. Get in touch today.

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July 2025   #Features